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Last CAD for orthopaedic custom footwear

Your last-making experience.Secured in the data set.

Design lasts digitally from the 3D scan and produce your net and gross lasts digitally.

NEXOS Last DesignBilled per designed pairService from Münster
Last designScan
  1. ScanGT George / MAX
  2. Import 3D datathird-party scans optional
  3. Designnet lasts, footbed, gross lasts
  4. 3D print trial shoeprinted on site in your business
  5. Interim fittingon the foot, before last production
  6. Changes in CADincorporate corrections from the fitting
  7. Production preparationSTL export, last production Spenle, Dreve or similar
  8. Transfercentral shoe manufacturer / upper making
  9. Archivedigital data set in your business
Follow-up fitting starts here

Every designed last stays in your business as a data set.

Your benefits

Produce new and follow-up footwear without a grinding machine

Up to 60% more efficiency for new cases

Digital processes increase efficiency for new and follow-up cases.

Knowledge stays in your business

What your master craftsman knows is built into the design.

One data set

Net lasts, gross lasts, footbed – all in one digital data set.

Predictable costs

Billed per designed pair, no licence gathering dust.

Case study from practice

One case, step by step.

Type 2 diabetes mellitus with polyneuropathy. Documented at Multhoff GmbH & Co. KG – from patient history to the measured result.

01Patient history

Individual care starts with listening.

The patient describes complaints and risk factors. Expert analysis, clear recommendation: a 3D printed diabetic insole with CUBIX.

Individual care starts with listening.
02Findings

Recognise risk, prevent damage.

Type 2 diabetes mellitus with loss of sensation due to polyneuropathy. The insole is needed for targeted pressure distribution and to prevent pressure points.

Recognise risk, prevent damage.
03Measurement

Make loads visible.

The scanned foot is the basis of the analysis. The pressure distribution chart shows load peaks and risk zones – measurement data for an exact fit.

Make loads visible.
04Design

Last modelling in OptiCAD.

The 3D scan of the foot as the basis. The last is designed digitally – exactly to the shape of the foot.

Last modelling in OptiCAD.
05Design

Footbed design in InsoleCAD.

Digital modelling of the diabetic footbed: relief zones and effect are defined on screen.

Footbed design in InsoleCAD.
06Material

Variable Shore hardnesses, combined with purpose.

From soft to firm: 30 and 45 Shore in one insole – for pressure relief, guidance and comfort according to diabetic requirements.

Variable Shore hardnesses, combined with purpose.
07Manufacturing

Manufacturing directly in the business.

CUBIX 3D printers and the GT JAke last printer are installed at the orthopaedic shoe business Multhoff: fast turnaround, high precision, reproducible at any time.

Manufacturing directly in the business.
08Manufacturing

Layer by layer to the right insole.

Additive manufacturing with defined heights and graded Shore hardnesses. The functional zones are created exactly to the CAD specification.

Layer by layer to the right insole.
09Result

The finished CUBIX diabetic insole.

Printed individually for the patient. Goal: reduce pressure peaks, minimise friction, protect the foot.

The finished CUBIX diabetic insole.
10Fitting

Fine-tuning and documentation.

First fitting: fit and alignment are checked and adjusted, pressure relief is confirmed by measurement. Patient feedback goes into the final documentation.

Fine-tuning and documentation.
11Evidence

Measurably better, noticeably safer.

Clearly improved pressure distribution, more stability when walking, lower risk of calluses, blisters, cracks and ulcers – confirmed by measurement and feedback from Multhoff.

Measurably better, noticeably safer.

Frequently asked questions

Answered briefly.

A 3D scanner, for example GT George or GT George MAX. You then use the scan directly for last design. We can also import STL, OBJ or WRL files.

Bring a case – we will design it with you.

One scan, one last, your questions. Afterwards you know whether Last Design fits your workflow.